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The porch has withstood the test of time as an icon of American architecture,
adding comfort, distinction and value. Today's home designs incorporate
the porch as a natural extension of the family's living space.
Southern Pine flooring has enjoyed a long history in porch construction.
As with indoor flooring material, the effect of moisture in contact
with wood is a top concern when designing and building a porch.
Southern Pine, combined with the technology of wood preservation, is
a superior porch flooring choice. With its built-in resistance to decay
and termites, pressure-treated Southern Pine porch flooring, properly
installed, will provide decades of satisfying service.
This section provides information related to material specification,
handling and storage, installation, finishing, and general construction
considerations for porch floors using preservatively treated
Southern
Pine.
Sizes, Grades and Patterns
The size, grade and pattern of flooring utilized in porches will depend
upon the type of protection given to the structure. Porches without
complete roof protection are generally constructed in the same manner
as outdoor decks, incorporating a surface of either 2"x6" nominal size
or 5/4x6 radius-edge pressure-treated Southern Pine. A dimension (2x)
lumber grade of No.1 provides optimum appearance. Radius-edge decking
is available in Premium or Standard grades.
The recommendations outlined in this section refer to flooring for
fully-covered porches. Porch flooring is similar in sizes, grades, and
patterns as the interior flooring described earlier in this booklet.
Typically, nominal thicknesses are 1" and 1-1/4" (3/4" and 1" actual)
with the tongue-and-groove pattern, available in widths of 4" to 6"
nominal (3-1/8" to 5-1/8" actual). The grade of C&Better is most-often
specified for porch flooring applications. Refer to Table 1 under grades
for complete descriptions of flooring grades.
Preservative Treatment Recommended
To combat the deteriorating effects of outdoor exposure, moisture,
decay and termite attack, pressure treatment with a waterborne preservative
is recommended for all wood components of the porch. These preservatives
are odorless and paintable, offering superior protection to Southern
Pine products in severe outdoor exposure conditions.
Standards developed by the American Wood Protection Association (AWPA)
govern the use and specification of all wood preservatives used in pressure-treating
processes. Most building codes require that wood in close proximity
to the ground be pressure-treated to specific preservative retention
levels, according to AWPA Standards. This requirement applies to flooring
and floor joists within 18" of exposed soil and structural materials
such as columns, posts, girders and beams, within 12" of exposed soil.
Pressure-treated Southern Pine lumber is treated to retention levels
appropriate to its exposure condition, either for installation above
ground or in ground contact. A label (typically an end-tag) or an ink
stamp placed on the lumber will denote whether the lumber is treated
for either above ground use or ground contact.
Generally, above-ground retention is adequate for porch flooring, floor
joists and other components used above ground, while a higher preservative
retention for ground contact is necessary for wood in direct contact
with the soil, such as posts.
For complete details about products, standards and applications, consult
the booklet Pressure-Treated Southern Pine, available from the Southern
Pine Council.
Moisture Content and Material Acclimation
Prior to pressure treatment, a package of Southern Pine T&G porch
flooring is at a moisture content of 12% for the majority of pieces
if specified, represented, and grade marked as kiln-dried (KD). With a waterborne
preservative, water is part of the pressure-treating process, greatly
increasing the moisture content of the wood, often to a moisture content
of 50% and higher. For porch flooring, the specification of material that is kiln-dried-after-treatment
(KDAT) is highly recommended. Redrying the treated material will return
each piece to a workable moisture content, generally to 19% or less.
The advantages of KDAT flooring material include enhanced dimensional
stability, plus reduced tendencies to warp, twist, and cup.
The same basic rules for the proper storage, handling, and shipping of interior flooring also apply here; see Storage and Acclimation. Remember, the pressure treatment of wood does not prevent
the normal passage of moisture in and out of lumber. KDAT Southern Pine
flooring will react the same as untreated interior flooring when exposed
to moisture prior to installation and finishing.
A period of acclimation should be given to both the porch framing components
and the pressure-treated porch flooring. Upon completion of the porch
framing, it is common for experienced builders to allow one to two weeks
for the framing materials to reach an equilibrium moisture content (EMC)
with the exterior conditions, prior to flooring installation. This practice
will reduce potential problems of buckling or separation of the flooring
if installed on the framing too soon.
Proper acclimation of the flooring begins with its delivery to the
job site. The material should be unloaded in a dry place and stacked
on stringers to permit adequate air circulation. A layer of polyethylene
should be positioned directly under all packages of flooring to prevent
moisture absorption from the ground. If the temporary storage area is
not fully protected from precipitation, the flooring must be loosely
covered for protection from moisture (4-mil polyethylene is commonly
used), yet allowing adequate circulation of air within the package.
If at all possible, do not store the flooring in an area that receives
direct sunlight most of the day, or in an enclosed, heated space. These
conditions can allow the flooring to equalize at a moisture content
too low for its intended use.
Generally, one to two weeks is considered an adequate acclimation period
for KDAT porch flooring. The average moisture content of wood materials
used in exterior applications is 12% for most areas of the U.S.
Porch Flooring Installation and Finishing
Reducing the opportunities for dimensional changes to the material
due to moisture fluctuations is the key to long-term performance of
the porch floor. Proper porch flooring installation actually involves
applying the finish prior to installation.
Many builders begin with a coat of a water-repellent sealer on the
top of all floor joists, providing added protection against joist expansion
due to excessive collection of moisture.
For the porch flooring, begin with a coat of paintable water-repellent
sealer to all four sides and the ends, followed by (after adequate drying
time) a coat of high-quality, mildew-resistant oil-based primer for
exterior use. Consider applying a coat of the final oil-based porch
enamel to the tongue and grooves (also to the end of any piece that
will be adjacent to the house) and installing it while the paint is
still wet. This procedure not only assures an effective seal against
moisture penetration, but also provides a good bond between floor boards.
Maximum recommended joist spacing for installing Southern Pine porch
flooring is 16" on center. For a more solid feel, 12" on center
is an option. Unlike interior flooring, T&G porch flooring
is fastened directly to the floor joists. No additional nailing
base is needed. Each piece of flooring is blind-nailed at
every joist, using hot-dip galvanized 8d ring-shank nails
(see Fasteners & Connectors for
Pressure-Treated Lumber). A minimum 1/2" expansion space
is maintained between the flooring area and house (or wall)
to allow for dimensional change. This space can be concealed
with decorative exterior trim (also acclimated). Extend flooring
beyond the porch front band joist to allow a 1" overhang.
Upon completion of the flooring installation, two coats of the oil-based
porch enamel to the surface and exposed ends is recommended. Solid-color
stains should never be used on a porch floor due to their low
resin content.
To maintain the optimum performance of a porch following proper design,
material specification, installation and finishing, a regular maintenance
program should be undertaken. Inspection for water accumulation, integrity
of the soil barrier, and any raised fasteners are just a few items to
include in a periodic examination of the structure. Take necessary corrective
action as soon as possible. Refinishing porch flooring can be expected
every 3 to 5 years, depending upon weather conditions and the amount
of exposure to direct sunlight.
| Porch Design
Considerations |
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Attention to proper porch design is as important to the longevity
of the structure as are the details of porch flooring specification
and installation. Inadequate air circulation beneath the porch
and trapped moisture between framing components will greatly
reduce the serviceability and long-term appearance of the porch.
The following recommendations are key elements to the proper
design and construction of a fully-covered porch:
Slope the exposed soil underneath the porch away from the
center to permit runoff of any water that may accumulate.
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To reduce the upward migration of moisture from the exposed
soil beneath the porch, cover with a moisture barrier (4-mil
polyethylene is acceptable), leaving two feet of exposed soil
inside the perimeter of the porch. Anchor edges of this barrier
with gravel.
Encourage air flow beneath the porch by using ornamental vents
or lattice skirting.
Slope the porch framing 1/4" per foot away from the house
to permit adequate water runoff.
Vent columns and newell posts at top and bottom.
Check with your local building code department to be sure
all code requirements are satisfied within your porch design.
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